Precision Assembly Solutions

Assembly Jigs

Custom assembly jigs designed for electronics, battery packs, and mechanical assemblies. Ensure consistent quality with precise positioning and error-proofing features.

±0.05mm
Positioning Accuracy
800+
Projects Delivered
ESD
ESD Safe Designs
0
Defect Goal
Why Choose Us

Expert Assembly Solutions

Our engineering team designs custom assembly jigs that ensure precise component positioning, reduce assembly time, and eliminate human error through innovative poka-yoke features.

Precise Positioning
ESD Protection
Modular Design
Error-Proofing
Electronics

PCB, SMT, and component assembly

Battery Packs

EV and energy storage systems

Mechanical

Gearboxes, motors, and actuators

Medical

Device and instrument assembly

Fixture Categories

Assembly Jig Types

Custom fixtures designed for every assembly application

Electronics Assembly Fixtures

PCB handling and component placement jigs with full ESD protection and precise positioning for sensitive electronics.

  • ESD-safe materials
  • Component nesting
Battery Pack Assembly Jigs

Precision cell positioning fixtures for EV and energy storage battery modules with safety interlocks.

  • Cell alignment accuracy
  • Safety interlocks
Mechanical Assembly Fixtures

Fixtures for gearbox, motor, and precision mechanical assembly with controlled torque and sequence verification.

  • Torque control ready
  • Sequence verification
Press-Fit Assembly Jigs

Guided press fixtures for bearings, bushings, and pins with force monitoring and depth control.

  • Force monitoring
  • Depth control
Final Assembly Fixtures

Complete product assembly stations with integrated poka-yoke and quality verification checkpoints.

  • Integrated poka-yoke
  • Quality checkpoints
Automated Assembly Fixtures

Robot-compatible fixtures for automated assembly cells with quick-change interfaces and vision guidance.

  • Robot integration ready
  • Vision guidance support
Key Advantages

Engineered for Quality

Every fixture is designed to maximize assembly quality and efficiency

Precise Positioning

Repeatable component location within ±0.05mm accuracy for consistent assembly

ESD Protection

Anti-static materials and grounding for sensitive electronic components

Modular Design

Flexible configurations for different product variants and quick changeover

Error-Proofing

Poka-yoke features prevent incorrect assembly and reduce defects

Built-in Error Prevention

Our assembly fixtures incorporate poka-yoke principles to prevent assembly errors before they occur, ensuring first-pass quality.

Asymmetric locating
Sequence interlocks
Visual guidance
Verification sensors

Zero Defect Assembly

Our fixtures are designed with the goal of eliminating assembly defects through intelligent design.

99.9%
First Pass Yield
0
Defect Target

Ready to Improve Your Assembly Process?

Our engineering team will design a custom assembly solution that increases quality and reduces cycle time.

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